Dynamic Ore Processing Machinery Stone Crusher Machine

A commercial ice crusher is an essential addition to any bar, beverage kiosk, or concession stand.An ice crusher machine can process large amounts of ice cubes and shave them down into fine pieces that make them easier to chew.If you want to serve snow cones at a carnival or fairground, these machines will help you grind up ice into the perfect consistency.You can also make frozen daiquiris and other cocktails using a commercial ice crusher, and one of these units will reduce your prep time at your bar or restaurant.These ice shavers also make ice easier to chew when you make iced tea or lemonade drinks.Choose from compact models that fit perfectly on your countertop, or try a larger ice crusher machine if you need to grind up significant quantities of ice.

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Part of creating the aforementioned dams and the artificial reservoirs that would be held behind them was clearing the area of trees and other ground clutter.The goal was to have a central channel through the reservoir, of sufficient depth (12 feet / 3.65 m) to accomodate barge traffic.The area the channel would be cutting through on the rodman and eureka reservoirs would be the general path once run by the flowing ocklawaha.Area around the channel, which would soon be underwater if it wasnt already marshland, would also need to be cleared to prevent underwater obstacles being swept into the barge lane, and to keep the area open for recreational pleasure craft.The task of clearing the swamp that occupied the area that was slated to become the rodman reservoir was especially daunting, in some places the swamp water was up to 6 feet (1.83 m) deep.With this in mind, the army corps of engineers asked for bids from civilian firms to do the clearing work.The barge channel was to be 400 feet (122 m) wide and 16.5 miles (26.55 km) long in rodman reservoir alone.5,617 acres of land were to be cleared, 708 acres of that figure representing just the channel.The heavily forested section of rodman reservoir comprised 6,325 acres of ancient swamp forest.The time allotted for clearing the reservoir was a mere 445 days.F.Browne gregg, head of the company gregg gibson & gregg, put in a very low bid; far too low in hindsight.With a bid 1 million dollars less than the next lowest bidder, browne gregg easily won the contract from the army and was awarded $4,191,047.Soon though it was abundantly clear that doing the work traditionally of felling and removing thousands of acres of swamp and forest on the budget that the bid had given them would run the company a major loss.To get around this, gregg came up with a novel solution; he would build a massive tracked vehicle, capable of going on land or water, that could be filled with water to increase its weight.The vehicle would weigh so much, and be so large, that with its sheer bulk it could push over trees up to 6 feet (1.83 m) in diameter, drive over them, stripping them of their branches and crushing the trunk and branches into the mud, where they would remain.Gregg hoped that this machine would save over a million dollars in clearing costs.The crawler-crusher was designed in only a few hours and perfected over only one weekend.It was designed to clear swamp at a speed of only half a mile per hour (0.8 kph), slightly slower for clearing dry land.i literally woke up from a sound sleep with ideas running through my head.I wasnt thinking in words in my sleep but in moving pictures of machines and how i would utilize the equipment.I got up and went to the kitchen to brew myself a pot of coffee.By the time i had a hot mug in my hand, i knew what my first sketch would be.I had a draft board with a target light set up in my bedroom and i went to work.I stayed at it, working on what i called the crawler crusher night and day.I was obsessed by the thing.I was oblivious to [my friend] fred and his pal jeff cherry coming in and out of the bedroom.Jeff kept asking me, whats that youre drawing, mr.Gregg? i ignored him as i was concentrating.He looked over my shoulder and watched what i was doing.He spoke right up and said, mr.Gregg, you forgot to put the hole on the top for the man to crawl into. he was right and i told him i would get to it later.And sure enough, a few hours later, the boys were back, checking up on me.To them it was just a nifty army tank i was drawing for our military.-f.Browne gregg on designing the crawler-crusher, taken from his autobiography progress through innovation.Us patent 3418961a, plainly entitled swamp clearing machine, was filed by frederick browne gregg of leesburg, florida, on behalf of gregg gibson & gregg, inc.On march 17th, 1967 and issued on december 31st, 1968, the machine itself having been completed at least several months prior.The dates surrounding its construction and operation are not known.Crawler-crusher patent figures 2 and 4 respectively, showing the right side and right side cutaway of the machine.Sourcein summary, the crawler-crusher is described by the patent as follows:it is a very large machine consisting of two large, hollow, watertight track pods.These pods can be separated for transport, and contain pumps that facilitate filling and draining them of water to control the weight of the vehicle.The design builds upon the armored, amphibious tree clearing machines in use by the us army in vietnam at the time.The crawler-crusher is superior to the armys tree clearers because it is fully amphibious and can regulate its ballast.While the armys tree clearers are at home on hard ground, sand, or open water, they struggle to operate in mud and marsh, where they bog down and cannot gain sufficient traction.the crushers left and right track pods were mirror images of each other, but otherwise were identical.Each pod by itself measured roughly 50 feet (15.2 m) long, 12 feet (3.65 m) wide, and 12 feet 6 inches (3.8 m) high.Including the operators cabin, the entire machine stood 22 feet (6.7 m) high.For comparison, the largest tracked tank ever built (albeit unfinished), the k-wagen, measured 42 feet 8 inches (13 m) long and 19 feet 8 inches (6 m) wide.Structurally, the crawler-crushers track pods were constructed and reinforced with hundreds of i-beams.Sixteen i-beams were oriented widthwise along the bottom of the pod, above the area containing the track rollers and their supports.The i-beams near the front and rear of the pod were tilted to follow the curvature of the bottom of the pod.There were two rows of short, vertical beams running down the center of the bottom of the pod between the two track roller channels, these supported the above mentioned 16 i-beams.Above each of the 16 horizontal i-beams were 4 beams arranged diagonally which resembled a w shape when viewed as a cutaway from the front.The outermost arms of the w were placed in front, with the inner arms following immediately afterward.Each of these cross-beams was half the width of the i-beam they rested on, meaning they were all fully supported.In the center of each w, of which there were 16, one for each supporting i-beam, was another, shorter, vertical beam that separated the w in half.There were also occasional vertical i-beams placed directly against the inner and outer walls of the track pod, on either end of the ws; it is unclear from the blueprints whether these were continuous down the entire length of the track pod, if there were 16 of them and they were attached to the w frames, or if there was only a couple that were placed in specific areas.Crawler-crusher patent figure 3, showing the vehicle from the front, the right side pod cutaway back to the partition wall midway down the length of the vehicle.Sourcethe four beams of the w, the central vertical beam, and the side vertical beams all supported a framework inside the pod that formed a floor, or inner deck.The height of the inner deck was at approximately 40% of the pods total height.Above the inner deck, extending to the roof, were over 100 vertical i-beam supports.There were 18 or 19 rows lengthwise down the pod, each row consisting of 7 beams widthwise.The outermost two beams in each row were placed directly against the outer and inner walls respectively.At the top of the pod, supported by the aforementioned vertical beams, was another framework of i-beams that support the roof and return rollers.Entrance to the pod was via a side hatch, which was watertight and could be locked with two dogs (small, solid pieces of metal that are hinged on one side and can be flipped out to secure the door).The side entrance doors were hinged on the side facing the rear of the vehicle and opened outwardly.The entrance hatches were between rows 10 and 11 of the vertical i-beams (counting from the front).Directly across from the two exterior doors, on the inner walls of the pods, were two more doors.These allow travel and communication between the two pods when the machine is assembled.The inner doors were virtually identical to the outer doors, also being watertight and having locking dogs, but they are presumed to open inwardly.When the right side inner door is viewed from the inside, the hinges were on the right; the left side inner door is not illustrated or seen in any photos.The inner deck was partitioned off at beam row 10, dividing the interior of the pod into two large sections.Access to the forward compartment was via another hatch, identical to the side access hatch; it was placed between beam columns 3 and 4 (counting from outboard to inboard).For the right side pod, this hatch was hinged on the side facing outboard; again, the hatch in the left side pod is not seen in the blueprints.Entrenched in the bottom of each pod were two channels containing the support rollers for the track.There were 188 rollers in total; the rollers themselves were the type normally used on caterpillar d8 bulldozers.Each roller axle was supported by a pillow block bearing on either side, meaning there was no suspension at all.The roller itself was a cylinder with an enlarged band in the middle and flanged ends, this arrangement created two channels on the roller in which the tracks guide horns rested.The return rollers on the top of the machine were nearly identical in construction to the support rollers, except for the fact that their ends had smaller flairs, and that the channels they rested in were not continuous along the entire vehicle.Each return roller had its own well, a recessed area it rested in.Each return roller well had a drain plug at the bottom underneath the roller, to let out rainwater.There were 4 top return rollers per channel, meaning 8 per pod, and 16 in total.At the back of the pod, above a small slanted rear roof section, were 2 more return rollers per channel, meaning 4 per pod, and 8 total.In total there were 12 return rollers on each track pod; 41 support rollers for each channel, 82 on each pod, and 164 total.For comparison, the tog ii* tank, known for its size and length, had only 32 support rollers in total.The track links themselves were 11 feet wide (3.5 m) and were made from a special steel alloy used by caterpillar.Each track had a grouser of approximately 5 inches (127 mm) long, tapering from approximately 2.5 inches (63.5 mm) to 1.5 inches (38.1 mm) in girth.These long grousers gave the crawler-crusher a means of propulsion in the water, acting like paddle wheels.skids or wear strips were placed along the bottom of the pod near the ends of the track links to support the outer length of the track and prevent them from bending and warping under the machines weight.Propulsion for each track pod was provided by a caterpillar d432 diesel engine, taken out of a cat d8h bulldozer.Each engine produced 270 horsepower at the flywheel, for a total of 540 (fw) hp.Each engine, mounted on a support beam above the inner deck of its respective pod, drove a driveshaft that went through the rear wall of the pod, into a differential that took up the entirety of the rear of the pod beyond the rear wall.On either side of the differential was a large drive sprocket.The clutch for the differential was pinned in place, as it was only driving one large track instead of two smaller ones, and moving one sprocket more quickly than the other would be catastrophic.The patent remarks that even though the machine being built is powered by internal combustion, the design could accommodate any means of heavy-duty propulsion, such as hydraulic or electric drives.At the front end of the vehicle, the toothed idler wheels were supported on sliding members that were mounted on top of support beams that jutted out through the front wall of the pod.The idler wheels were each connected to a tensioning piston that was connected to a double-acting cylinder, mounted on the same support beam but on the interior of the pod.This support beam was held strongly in place and continued all the way back to beam row 4.Each track pod weighed approximately 200,000 pounds (90,700 kg) and could be increased by 100,000 additional pounds (45,400 kg) by filling the area below the inner deck with water.An inlet pipe was mounted directly on top the inner deck between beam rows 12 and 13; it carried water from a small, screened opening on the side of the pod to near the middle of the pod, where it made a 90 turn downward, dumping through the roof of the lower compartment.A solenoid valve was mounted along the pipe immediately after it entered the pod from the outside, this could be controlled by the operator of the machine remotely to start or stop filling the ballast.A 4 inch (101.6 mm) ballast pump was mounted atop the inner deck next to the front of each of the engines.The pump was driven by a belt from the engine; itself driving a shaft that went to an impeller on the end facing the front of the pod.The patent again remarks the pump can be hydraulic, electric, or even a separate combustion engine if desired.A header pipe came out the front of the impeller housing and made an immediate 90 turn downward through the deck.The header pipe met a cross-joint at the same level as the i-beams that lay widthwise across the roller channels.The cross-joint split the pipe into three separate pipes, one continued straight down, while the other two traveled out to the sides of the pod before making 90 downward turns.All three of these sump intakes were held at only about an inch or two (~25 to 50 mm) above the bottom of the pod.Attached radially to the top of the impeller shroud, the outlet pipe went directly out to the side of the pod, passing through a one-way valve before going out the side wall behind and above the inlet pipe.The sump tubing was contained between beam rows 13 and 14.Crawler-crusher patent figure 5, showing the right side pod cutaway back to the sump, just in front of the engine.Sourcea feature outlined in the patent that does not seem to have been used on the actual machine is the vent line.Mounted on the inner wall, just behind beam row 9, the vent line seems to have been a safety feature of dubious necessity, perhaps for if the ballast tank became overfull, or somehow became pressurized.The vent line would be opened and closed by a wheel valve mounted at about chest height.It continued from below the inner deck, up and out through the top of the pod, rising to just under the bottom of the control cab, before making a quick 180 curl outward, to prevent rain from getting in.An optional auxiliary vent line could be built off the main one, extending from under the wheel valve, back through the partition wall at beam row 10, making a 90 turn downward and going through the floor.The auxiliary vent line could have a blow off valve mounted on top of it, underneath the wheel valve on the main vent line, should it be so desired.The track pods were attached together by multiple sets of splined recesses, or sockets, that were inlaid into the inner walls of each pod.A splined shaft is fitted between each of these sets of sockets so that they line up, and then can be pushed together.(this is very similar to how lego axles, or stick pieces are attached together).A heavy duty bolt is fed through the end of one socket, through the middle of the joining piece, and out the other socket, where it is secured by a nut.When fitted together, the two-track pods form two vertical sockets between them which the 8 inch (203 mm) thick support posts for the operators cabin fit into.The two support posts were cross-braced to each other; the overhanging portion of the cabin was supported on the four corners by diagonal supports coming off the support posts.In the patent, the cabin is shown as a simple box, the bottom half of which is solid (presumably wood or metal) and the top half wire mesh, with a flat roof.The real machine had a cabin of less crude construction, with glass replacing the wire mesh, and a tall, curved roof.Behind the sockets for the cabin supports, each track pod also had a long, shallow recess that when fitted together created a vertical letter slot extending from behind the cabin nearly to the end of the vehicle.This slot was divided with vertical separators into a forward section, a small middle section, and a rear section.The front section was connected to ductwork running along the roof of the right side track pod, providing air to the engine.The rear section of the open-air slot likewise, but providing air to the left side engine.Both engines exhausted into the center section.Crawler-crusher patent figures 1 and 6.Figure 1 shows the entire vehicle as seen from above.Figure 6 shows the rear half, with the engine compartments, final drives, air intake ducts, and exhausts outlined.Figures 7 and 8 show the method of attaching the two track pods together by splined sockets and shaft, and figure 9 shows a side view of several track links.Sourceat the front of the vehicle, there was a large pusher-bar for pushing over trees.The concrete-filled pusher bar extended 5 feet (1.5 m) forward of the vehicle, and towered approximately 15 feet (4.57 m) off the ground.The pusher bar was supported by two a-frames, one on either side of the machine.The top leg of each a-frame was connected by a pin to a support bracket on the top corner of the respective track pod.The bottom leg of the a-frame was also connected to a bracket by a pin, the bracket being supported by a structural beam coming off of the lower side of the track pod.Diagonal struts reinforced the corners of the pusher bar.The patent mentions the possibility of making the top a-frame brackets into pivots and replacing the bottom ones with hydraulic pistons to raise or lower the pusher bar, but this seems highly unnecessary.The difficulty of transporting 50 foot (15.24 m) long, 12 foot (3.66 m) wide track pods, as well as the machines other accessories is quickly glossed over in the patent.It is claimed the track pods, when separated, can be moved to or from a job site by barge, railway flat car, flatbed truck, or any other known manner; however, while the length of the apparatus will fit on a railcar or semi-truck, the width would be a major problem.At 12 feet (3.66 m) wide, just one crusher track pod would be an exceptionally oversize load, requiring escort vehicles and advanced planning to move.The height of 12 feet 6 inches (3.8 m) would not be much of a problem, provided it was taken on a low load trailer, which it certainly would need be; weighing 200,000 pounds (90,000 kg), or 100 us tons (90.7 metric tons) dry, just one track pod is over four times the weight limit of even a modern flatbed trailer.It would require a specialized heavy trailer to move.The weight would not pose such an issue for movement by rail, but the width would be an even bigger issue than on the road.The track pod would overhang by several feet on either side of the railcar, meaning that all oncoming traffic would need to be stopped and rerouted, or put into a siding while the train carrying the crusher parts passed, for fear of collision with the wide load.The same problem is encountered when trying to transport exceptionally large tanks, such as the french char 2c, or the german panzerkampfwagen maus or karl-gert by rail.Once at a job site, the track pods were to be placed in a swamp so that they were easier to manipulate.The splined shafts were fitted in the sockets on one pod and the other pod is mated to it.They were bolted in place, and then the cabin supports and cabin could be dropped in from above.Electrical connections from the cabin were connected to the pods, the intakes and exhausts to the central recess, and the pusher bar was mounted.The main points and key features of the design that are claimed in the patent were thus:.

Crushing equipment is specially configured to break down the hard rock matter or gravel to a manageable size for transportation or conveying.They are valuable pieces of equipment in the industry because they reduce the costs associated with handling of larger sized material and also ensure efficient liberation of elements of interest in downstream processing of the material.In an opencast or strip mining operation, the run of mine (rom) material is normally transported to the primary crusher by haul trucks, and in underground mining operations it is conveyed to the primary crusher.Crushing equipment is important to the mining process because it reduces the use of precious excavated resources and eliminates the amount of material on site.

When an uncrushable object, such as metal, roof bolts/timbers, etc., enters the crusher and the force necessary to crush this material is greater than the crushing forces of the crusher, the crusher allows the crushing plate to open and pass the tramp material.The crusher then returns to its previous setting and remains in operation.

Adjusting the subsequent conveying speed of the discharge not only makes the crusher machine achieve the best working state but also achieve the tempeffect of controlling dust.The practice temphas proved that under the tolerance range and production capacity of the subsequent processes, increasing the traction speed appropriately will contribute to less dust.

Cone crushers are a type of compression crusher used by aggregate, coal, concrete, crushing, fracking sand, and mining industries, which reduces material by squeezing or compressing it until it breaks.Specifically, the material is compressed between an eccentrically rotating piece of steel, the mantle, and a stationary piece of steel, the bowl.The material works its way down along the crushing chamber as it gets smaller, until the crushed material discharges at the bottom of the machine.The final products sizing is determined by the gap setting between the two crushing members at the bottom also known as closed side setting.Cone crushers are available in either a bushing, bearing and even a combination of roller bearing and sleeve bearings.The bearing cones run cooler and more efficient, allowing more applied horsepower to crushing rock than creating excess heat.The bushing cones require more lubricating oil and larger, more active oil coolers, but are less expensive to build and repair.The most often replaced parts in a cone crusher are the wear liners in the crushing chamber, which consist of the mantle and the bowl.When dealing with finer products, settings can be adjusted by adding a specialized liners, mantle, and concave ring that reduce the receiving opening and angularity between head and concave, allowing for a more specialized finished product.Capacities and product gradations produced by cone crushers are affected by the method of feeding, characteristics of the material fed, speed of the machine, power applied, and other factors.Material hardness, compressive strength, mineral content, grain structure, plasticity, size and shape of the feed particles, moisture content will affect production capacities and gradations.Gradations and capacities are most often based on a typical, well-graded choke feed to the crusher.A choke feed is when the crusher cavity is kept full, without spilling out over the top of the crusher.A minimal feed is when the crusher cavity is kept fairly low, just enough to ensure the crusher continues to work.An anti-spin device can help with minimal or intermittent feeds.Cone crushers are offered in a variety of configurations in order to meet any producers crushing needs: liner configurations for larger or finer-sized material; minimal to choke feed for different crusher cavity volumes; stationary, track, and mobile (wheeled) crushers; and they can be used in the primary, secondary, tertiary, or quaternary position in the crushing circuit.View telsmith cone crushers.

The global stationary jaw crusher market, on the basis of geography, is segmented into north america, asia pacific, europe, latin america and middle east & africa.A crusher machine is designed to break the large rocks onto smaller rocks, gravel or rock dust.Crushing is process of shifting an amplified force by mechanical advantage through a material that are bonded with molecules together more strongly and resist deformation than those used in the material being crushed.The crushing devices bond the material between parallel or tangent solid surfaces and apply sufficient force to bring the surfaces together to generate enough energy within the material being crushed so that its molecules separate from (fracturing) or change alignment in relation to (deformation) each other.

Jenis crusher tipe ini digunakan untuk mengurangi besar butiran pada tingkat pertama, yang kemudian dipecahkan oleh crusher lain.Jenis ini paling efektif digunakan untuk batuan sedimen sampai batuan yang paling keras seperti granit atau basalt.Untuk rasio pemecahan pada jenis jaw crusher ini adalah 6:1.Kelebihan dari jaw crusher ini selain kesederhanaan konstruksinya yang menjadikan ekonomis juga jenis ini hanya memerlukan tenaga yang relatif kecil.Ukuran material yang dapat dipecah oleh crusher ini dilihat dari feed opening dang kekerasan batu yang akan dipecah.Umumnya untuk material hasil peledakan, material yang berukuran sampai dengan 90% dari feed opening dapat diterima.Untuk batuan yang tidak terlalu keras disarankan berukuran 80% dari feed opening.

Process of the sand washing production line.The raw material is transferred to jaw crusher for primary crushing by vibrating feeder, .

In a very regular double roll crusher, the two cylinders every single attribute a metal or ceramic finish.A hopper or bin above the rollers drops rocks as properly as other supplies reducing to the gap among cylinders.The two cylinders rotate in opposite directions to force all supplies to the room among the two models since it falls.The friction among the two wheels crushes the material, which then falls right into a selection bin under the unit.End users should established the room among the rollers to game the wanted sizing from the crushed particles.

The barley crusher instructions say that the gap is pre-set at.039, but after measuring it i found that it was actually at.035.


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