How To Setup A Ball Mill

A company should actively carry out the principle of "more crushing but less grinding" or "replacing grinding with crushing", try to decrease the granularity of the finished material and strictly control the granularity of the ore that goes into the first stage.In the actual production, a company should try to give the crusher full play, reduce the granularity of the crushed products to 15mm or even below 12mm, in this way, you can decrease the energy consumption significantly, and at the same time improve the processing capacity of the ball mill and the economic benefits will be outstanding.

The ratio of cylinder length to diameter of rod mill is generally 1.5-2.0, and the inner surface of liner plate on end cover is vertical plane.In most cases, the ratio of the length to the diameter of the ball mill is only slightly greater than 1.in addition, with same specificationthe, the cylinder rotating speed of the rod mill is lower than that of the ball mill.

Now in the market, the popular and agreed grinding machine includes the ceramic ball mill, energy-saving ball mill and rod mill.The ball mill has the advantages of smaller size, even size and can apply to the grinding of the quartz and feldspar.The ball mill has bigger output size so it can avoid the damage by "over crushing".So as the grinding machine, control the rotary speed is benefit.

With the ball mill for hard milling process is not recommended for use cooling fluid, but suggest using air cooling method, especially cavity milling, in order to avoid scraps secondary cutting.Stone crushing plant the ball mill cutter (from the large surface milling cutters to small diameter vertical milling use can turn a ball mill) to realize high speed milling safety.The ball mill mould processing workshop uses the full range of a whisker enhance ball mill hard milling high fever series (including milling cavity surface, can turn a contour friction), can will be hardened into a blank rough machining parts and a complete finishing installation.In most cases, this kind of friction hard alloy nameplate and friction geometry parameters is not designed for hard milling and design, so processing hardened material can't provide the best high produce efficiency service life.

The power consumption of the ball mill is slightly higher than that of the rod mill, and the wear rate is also higher than that of the rod mill.The daily maintenance requires constant addition of a certain amount of steel balls, while the rod mill only needs to be inspected and replaced in a period of time.

Besides the planetary ball mill machine, our factory provides all kinds of mill pots,like stainless steel mill pot, zirconia mill pot, alumina mill pot, nylon mill pot, pu mill pot, tungsten mill pot, hard metal mill pot and tempered nylon mill pot etc.Further, we also provide stainless steel mill balls, zirconia mill balls, alumina mill balls, pu mill balls, steel carbon mill balls,tungsten mill balls, etc.

When selecting the lining material, the use of the ball mill and the economical factors should be considered in order to prolong the service life of the mill lining and achieve the most ideal effect.

In the raw mill plant, we use vertical mill and ball mill for cement further grinding.At this stage, vertical mill works by using the pressure of cylinder leakage to break the materials; ball mill is dependent on the steel ball grinding upon materials.Gulin grinding equipment works with higher capacity and saves energy greatly by using an electrical automation system which optimizes the grinding process.Apart in the raw mill plant, ball mill is also widely applied in the clinker grinding process.Here the cement clinker is grinded into fine powder together with other raw materials, such as gypsum.

If you are interested in the machine-- lab ball mill machine, horizontal planetary ball mill for grinding salt ,.

Solutions: the inspectional analysis shows that the speed reducer of the clinker ball mill emitting heat suddenly is caused by the cooling system.As the silver industrial water is of high alkalinity and much mineral matter, and the clinker is of high temperature which makes the temperature around the speed reducer relatively high, the cooling water forms a large amount of scale deposits, depositing on the inner wall of coil pipe, in the process of cooling.Thus the water getting through the coil pipe decreases rapidly and the heat produced by the speed reducer can't be exchanged in time which leads to the heat emitting.The solution made by bailing is that clean the scale deposit on the inner wall of coil pipe first; then disconnect the production water supply, deposit, filter, and cool the cooling water in the cooling barrel; at last send the water to the coil pipe for the speed reducer cooling.It's of perfect effect.Its principle is the water in the cooling barrel can reach to more than 70 degree and under the high temperature the scale deposit forms in advance and the water is filtered before it moves into the coil pipe which means the water is softened.

Hongxing ball mill is used exclusively for its production and is widely used in building material industry.This machine is the best choice for the bulk cement production machines products manufactured by which has been in wide application in all parts of the country.Demand is growing so fast and continues to grow, and you can't cap that.The main work process is that the material evenly goes into the first mill storehouse through the material feeding device, and the storehouse has liners or corrugated linings inside, and there are steel balls with different specifications.The cylinder turns and produces centrifugal force to bring the steel ball to a certain height and then drop down to produce thumping and abrasive effects to the material.The powder material screened through the vibrating screen and is discharged through the discharging board and in the end the powder grinding work is done and the material that conforms to the demand of construction industry will be manufactured.Because the ball mill is highly efficient and energy saving and has little pollution and high processing capacity in the production process so that it enjoys high praise among the manufacturing companies.

2.Grate discharge ball mill: the ore is discharged through the grate plate.The grating part can strictly control the minerals discharge size that meets the demand, it has a good effect on fine particle grinding.

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